Z11 Super Torque Taper Lock Bushing

Z11 Super Torque Taper Lock Bushing – The Ultimate Shaft-Hub Connection Solution

Next-Generation Power Transmission

The Z11 Super Torque Taper Lock Bushing represents the pinnacle of shaft mounting technology, engineered for ultra-heavy-duty applications where conventional bushings fail. With its revolutionary multi-segment taper design and smart material composition, the Z11 delivers unmatched torque transmission, vibration resistance, and installation efficiency.

Breakthrough Technology

1. Hexa-Lobe Taper Design

Six-point pressure distribution for 50% greater load capacity than standard bushings

Progressive taper angles (3°-8°) that self-compensate for wear

Nanoscale surface patterning (laser-textured, Ra 0.1μm) for maximum friction

2. Advanced Material Science

Maraging steel core (1,900MPa yield strength) with through-hardening

Diamond-like carbon (DLC) coating option (μ=0.2, 3,500HV)

Temperature-adaptive polymer inserts (-100°C to +400°C range)

3. Smart Connection System

Micro-encapsulated torque indicators that change color at optimal preload

Embedded strain sensors with wireless data transmission

Anti-rotation security pins for critical applications

Unmatched Performance

Torque & Speed Capability

Standard range: 500Nm-1MNm

High-speed option: Up to 30,000 RPM (balanced)

Shock load capacity: 8× rated torque

Precision Engineering

Runout: <0.005mm TIR

Reinstallation consistency: ±0.005mm positional repeatability

Angular stiffness: 10^5 Nm/rad

Industry-Specific Solutions

For Extreme Environments

Offshore drilling: Super duplex stainless steel version

Steel mills: Water-cooled design for continuous casting

Aerospace: CTE-matched titanium alloy variants

Smart Manufacturing Ready

Digital twin integration with unique RFID tags

Cloud-based condition monitoring

AR-assisted installation via mobile app

Installation Revolution

90-Second Mounting Process

Self-aligning during initial placement

Smart bolts indicate proper torque via LED lights

Automatic preload verification through acoustic emission

Maintenance Advantages

Wear life prediction with 95% accuracy

Single-bolt release system for quick disassembly

Self-healing surface treatment for minor damage repair

Certifications Beyond Industry Standards

API 671 Category IV

DNV GL-OT-001

NASA-STD-6012

IECEx Zone 0

The Z11 Super Torque Taper Lock Bushing redefines reliability in power transmission, offering intelligent connectivity, extreme durability, and predictive maintenance capabilities for mission-critical applications.